Foam Wiper Ball

Foam wiper ball wipes drill pipe or tubing proven effective. It is first use in Norway and the UK’s of the North Sea. After then our specialty wiper balls are preferred all over the globe oil reserves fields from United States of America to Malaysia.

Foam wiper balls are an essential component in the gas and oil industry. After a cementing job, the drill pipe must be wiped out to prevent cement from hardening in the pipe, which can cause significant problems. Foam wiper balls are designed to be pumped through the drill pipe to clean it out effectively. In this technical log post, we will discuss foam wiper balls, their design, and the role they play in the gas and oil industry. We will also explore the features of MERIT’s foam wiper balls, the world’s number one manufacturer of this product since 2005.

Design of Foam Wiper Balls

Foam wiper balls are made of polyurethane, a durable and elastic material that can withstand harsh conditions. The balls are designed to be slightly larger than the internal diameter of the drill pipe. This design allows the ball to create a seal against the inside of the pipe and scrape off any residual cement or debris. The ball’s elasticity allows it to deform and compress as it passes through tight spots and bends in the pipe. The ball will then regain its shape once it has passed through the tight spot, ensuring a thorough cleaning of the pipe’s interior.

Foam wiper balls come in a variety of sizes and densities, depending on the size and weight of the drill pipe. Lighter density balls are used for smaller diameter pipes, while heavier density balls are used for larger pipes. The balls’ size and density also affect the speed at which they travel through the pipe. The correct size and density of the ball must be chosen to ensure that it will move efficiently through the pipe and provide an effective cleaning.

The Role of Foam Wiper Balls in the Gas and Oil Industry

The gas and oil industry relies heavily on foam wiper balls to ensure that cementing jobs are successful. Cementing is the process of sealing the wellbore with cement to prevent any leaks and ensure the structural integrity of the well. Once the cement has been pumped into the wellbore, the drill pipe must be wiped clean to prevent cement from hardening in the pipe. If the pipe is not cleaned thoroughly, it can cause blockages and hinder the drilling process.

Foam wiper balls are an efficient and cost-effective way to clean the drill pipe after a cementing job. The balls can be pumped through the pipe, eliminating the need for manual cleaning. They are also reusable, reducing the amount of waste produced by the gas and oil industry. Foam wiper balls also reduce the risk of injury to workers, as they eliminate the need for manual cleaning of the pipe.

MERIT’s Foam Wiper Balls

MERIT is the world’s number one manufacturer of foam wiper balls. Since 2005, the company has been producing high-quality foam wiper balls for the gas and oil industry. MERIT’s foam wiper balls are made of polyurethane, a durable and elastic material that can withstand harsh conditions. The balls are available in a variety of sizes and densities, ensuring that the correct ball can be chosen for any size and weight of the drill pipe.

MERIT’s foam wiper balls have several features that make them stand out in the market. Firstly, they are designed with a high-pressure rating, ensuring that they can withstand the pressure of being pumped through the drill pipe. This feature is essential as it ensures that the balls will not rupture or become damaged during use.

Secondly, MERIT’s foam wiper balls are designed to be resistant to oil-based muds. Oil-based muds are commonly used in the gas and oil industry and can cause damage to foam wiper balls. MERIT’s foam wiper balls are specially formulated to resist the effects of oil-based muds, ensuring a longer lifespan and a more efficient cleaning.

The specialty foam wiper balls are designed to wipe drill pipe or tubing string isolate of cement, fluids or particles and can be used to separate fluids.

Foam wiper ball is made of natural rubber of open cell design. The foam ball has a parting stretch of 380% to 440%, which means it can omit through small restrictions besides being damaged. It without problems passes through internal upset restrictions, such as mechanical placing tools, diverters, and liner jogging tools, and more than one balls can be pumped, if necessary.
Foam wiper ball wipes drill pipe or tubing proven effective. It is first use in Norway and the UK’s of the North Sea. After then our specialty wiper balls are preferred all over the globe oil reserves fields from United States of America to Malaysia.
The foam balls have excessive parting stretch ratio compared to traditional moulded rubber wiper plugs and darts, which means it can bypass thru small restrictions except being damaged. It effortlessly passes through internal upset re